Preventive and Predictive Maintenance

Preventive And Predictive Maintenance Training Program

DURATION: 2 Days

Preventive maintenance is a schedule of planned maintenance actions aimed at the prevention of breakdowns and failures. The goal of preventive maintenance is to prevent the failure of equipment before it actually occurs.

It is designed to preserve and enhance equipment reliability by replacing worn components before they actually fail. Preventive maintenance activities include equipment checks, service overhaul at specified periods, oil changes and lubrication.

Predictive maintenance is the measurement of equipment, under operating conditions, to detect symptoms that are “out of line” with physical parameters and classify the causes. Predictive inspections are performed while equipment are operating, thereby minimizing disruption of normal system operations. Adoption of Predictive maintenance of equipment can result in substantial cost savings and higher system reliability.

This training is designed to teach the participants on how to perform effective preventive and predictive maintenance on equipment’s as to prevent machine failures.

Course Objectives

Apply preventive maintenance on equipment to prevent failures.
Do proper checking on machinery components.
Develop effective lubrication program to increase machine reliability.
Know the correct method of replacing defective component.
Understand the link between preventive & predictive maintenance.
Learn various preventive & predictive maintenance tools and application.
Develop effective PM & PDM program.
Explain and display visual controls of PM & PDM related data.

Course Modules

Module 1: Maintenance Function.
Module 2: Types of maintenance practices.
Module 3: 6 Steps to implementing preventive maintenance.
Module 4: Sparepart control in PM.
Module 5: Preventive maintenance in Rotating Equipment.
Module 6: Benefits of Predictive Maintenance.
Module 7: Predictive Maintenance Tools.
Module 8: Total Plant Predictive Maintenance Program.

Training Methodology

Training will be conducted in form of classroom activity, discussions, and practical approach at production floor. Course will be conducted in Bahasa Malaysia and English. Pre and Post Test will be conducted to measure knowledge gain by participant.