Safety & Health Training

Chemical Safety Management & Emergency Spill Control Training

To provide knowledge on chemical waste handling, disposal, and knowledge on chemical emergency response plan and spill control.

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Duration: 2 Days

Chemicals are used in all types of industries, regardless of the activities performed. Every day, thousands of workers are exposed to chemicals, increasing the likelihood of various types of health problems. The incidence of chronic diseases (e.g., cancer) resulting from chemical exposure is steadily increasing. For this reason in particular, all employees who handle chemicals must receive regular training to ensure they are aware of the effects of improper chemical handling.

Training for chemical handlers is also required under Malaysian legal requirements, as stated under the Occupational Safety and Health Act of 1994 (USECHH Regulations). Based on the USECHH Regulations, it is mandatory for every organisation to conduct chemical safety training for all chemical handlers at least once every two years.

This training is suitable for all chemical handlers, and participants will be provided with a comprehensive explanation of all aspects related to safety in chemical handling, starting from receiving chemicals for operational use until final disposal of chemical waste.

It is ultimately important for every organisation to prepare a plan to respond to any emergency situation, including chemical spillage. Chemical spillage, even a small spill, may have very serious consequences, such as fire, the release of toxic gas, or explosion.

In the event of a chemical spill, every related employee is responsible for prompt and proper clean-up. Improper clean-up may result in injury, illness, fire, release to the environment, or property damage. Planning for chemical spills is essential — before beginning work with chemicals, one should be sure they have adequate training for cleaning up small spills and that appropriate spill clean-up materials and PPE are immediately available.

This course is specifically designed for chemical spill response personnel to provide them with the necessary knowledge and skills for emergency response in the event of a chemical spill, in order to prevent or mitigate the spill's adverse effects.

Scope / Objective

To provide knowledge and skill in:

  • Malaysian legal requirements related to chemical management.
  • Method for chemical handling, storage and labeling.
  • Understanding health effects due to exposure to chemicals.
  • Required protective measures for chemical handling (such as PPE).
  • Chemical waste handling and disposal.
  • Chemical emergency response plan and spill control.

Course Contents

This course outline is for a 2-day program covering how to manage chemicals safely at the workplace.

Legal requirement pertaining to safe handling of chemicals in Malaysia
  • Overview of OSHA 1994
  • Overview of OSHA (Classification, Labelling and Safety Data Sheet of Hazardous Chemicals) Regulation 2013
  • Overview of OSHA (Use and Standards of Exposure of Chemicals Hazardous to Health) Regulation 2000
  • Overview of OSHA (Control of Major Accident Hazard) Regulation 1996
Chemical Classification, Packaging and Labeling (with Practical)
Understanding Chemical Safety Data Sheet (CSDS or MSDS) (Theory & Workshop)
Chemical Health Effects
Chemical Exposure Control
Chemical Safe Work Procedure
Safe Use and Storage
  • Receiving and packaging
  • Importance of labeling
  • Storage of chemicals
  • Engineering control equipment
  • Chemicals monitoring
  • Hazard communication
Application of Personal Protection Equipment (Theory & Practical)
Disposal of Chemicals
  • Overview on chemical waste management
  • Scheduled Waste Store Visit (Practical)
Emergencies
  • Chemical Related Emergencies preparedness and Response Plan
Site Visit – Workshop
  • Site Visit on Chemical Hazard Identification and Risk Control Options Recommendation
Chemical Spill Handling (Theory & Indoor Practical)
Chemical Spill Handling (Outdoor Practical)

Training Methodology

The program consists of classroom lectures, practical demonstration and video presentation. This program can be delivered either in Bahasa Malaysia or English to suit the participant's preference.

  • Classroom lectures
  • Practical site chemical hazard identification
  • Exercise plus group workshop (presentation and sharing experience)
  • Practical chemical spill control (simulation exercise plus emergency scenarios)

The program shall be carried out based on 60% theory and 40% practical.

Required Facilities for Spill Control Training

(All preparations to be done by the client)

Classroom Arrangement
  • LCD Projector
  • White Board
  • Flip Chart
  • Marker Pens
Practical Site Preparation
  • Spill Kit — 3 sets
  • Chemical Suit — 5 sets
  • PPE for Emergency Handling
  • SCBA — 5 sets
  • Respirator with Chemical Cartridge, Full Face or Half Face — 5 sets
  • Suitable Chemical glove (Nitrile Green) — 5 sets
  • Container / empty drum — 2 sets
  • Water supply
  • Practical site
  • Others (Fire extinguisher, First aid box, Cone, Warning Tape)
Chemical Information / Document Preparation
  • MSDS or CSDS (most critical chemical)
  • List of chemical register (inventory record)
  • Chemical Health Risk Assessment Report
  • Chemical Safe Handling Procedure
  • Emergency response plan (organization chart for emergency committee)
  • Environmental Health and Safety Policy and Procedures
  • Accident & incident records and medical surveillance report

Who Should Attend?

In general, working safely with chemicals involves everybody from top management down to floor workers. The proposed training module is designed to suit all levels of employees. The levels include:

  • Executive / Management / Safety and Health Officer
  • Emergency Response Team Members
  • Safety and Health Committee
  • Spill Response Emergency Control Team Members
  • Chemical Handlers (high risk workers — involved directly with hazard)

Frequently Asked Questions

Why is Chemical Safety Management training important?

Chemical safety management helps to prevent accidents, injuries, and environmental damage caused by the handling, storage, and disposal of hazardous chemicals in the workplace. It ensures regulatory compliance and protects employee health and safety.

Who should attend this training?

This training is suitable for all employees involved in the handling, storage, or management of chemicals, including warehouse staff, production operators, supervisors, safety officers, Emergency Response Team (ERT) members, and managers responsible for workplace safety.

What topics are covered in the training?
  • Chemical classification and hazard identification
  • Safe handling, storage, and labelling of chemicals
  • Understanding Safety Data Sheets (SDS)
  • Personal Protective Equipment (PPE) requirements
  • Emergency spill response procedures
  • First-aid measures for chemical exposure
  • Regulatory and legal requirements
Will there be practical, hands-on activities during this training?

Yes. The training includes practical sessions such as chemical classification exercises, SDS workshops, PPE application, chemical spill handling drills, and a site visit for hazard identification and emergency simulations.

What is the difference between the 1-day and 2-day training program?
  • The 1-day course focuses on basic awareness, legal requirements, SDS, safe handling, and a simple spill response demo.
  • The 2-day course includes all Day 1 topics plus extended practical sessions, a site visit, chemical hazard identification workshop, comprehensive spill handling drills (indoor & outdoor), and emergency scenario simulations.
Will the course cover real emergency drills and simulation exercises?

Yes. The 2-day training program includes chemical spill handling simulations and emergency response drills based on realistic scenarios.

Is there an assessment or test at the end of the course?

For the 2-day training, participants will undergo a simple quiz or written assessment to evaluate competency in chemical safety and spill response.

How often should this training be conducted?

Initial training should be provided before employees start handling chemicals, with refresher training conducted at least annually or when new hazards, chemicals, or procedures are introduced.

What is the purpose of emergency response drills?

To test the effectiveness of your spill response plan, improve staff readiness, identify weaknesses, and ensure compliance with safety regulations.

Is it HRD Corp Claimable?

Yes. Our Chemical Safety Management & Emergency Spill Control Training is HRD Corp claimable. Companies registered with HRD Corp can apply for funding to cover training costs. For assistance with HRD Corp grant applications, please visit hrdcorp.gov.my/hrdcorp-claimable-courses.

Can two companies collaborate to organize a training session, and how will the costs and HRD Corp grant application be handled?

Yes, two companies can collaborate to organize a joint training session under HRD Corp's Skim Latihan Bersama. Here's how it works:

  1. Organizing the Session: Both companies can arrange the training together, selecting a training provider and coordinating logistics. Each company must ensure the training provider is HRD Corp registered and that the course is claimable.
  2. Cost Splitting: The training cost can be split based on the number of participants from each company or through any agreed proportion. For example, if Company A has 10 participants and Company B has 5, Company A may cover two-thirds of the cost, and Company B covers one-third. The split must be agreed upon in advance, as HRD Corp processes claims separately for each company.
  3. HRD Corp Grant Application: Each company needs to submit its own grant application for its share of the training costs, indicating that the training is conducted under the Skim Latihan Bersama, and must meet HRD Corp's eligibility requirements.

This setup allows companies to share training costs while ensuring that each company's employees receive HRD Corp funding.

Can the training be conducted in different languages based on participants' needs?

Yes, the training is available in Malay, English, or a bilingual (Dwi Bahasa) option. Management can select any of the mentioned language options.

Why Choose Eversafe Universal Sdn. Bhd. For Chemical Training?
  • Eversafe Universal Sdn. Bhd. is a trusted provider with over 20 years of experience in safety training.
  • We offer tailored training with experienced trainers who understand and address specific client needs.
  • Our approach includes proper assessment based on participants' qualifications and capabilities.
  • We prioritize understanding our clients to deliver effective, relevant training.

SBL KHAS Registration No: 1000133431

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100% HRD Corp claimable — public or in-house, nationwide.

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